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Economics of Composites.

By: Contributor(s): Material type: TextTextPublisher: Warrendale : SAE International, 2015Copyright date: ©2015Edition: 1st edDescription: 1 online resource (240 pages)Content type:
  • text
Media type:
  • computer
Carrier type:
  • online resource
ISBN:
  • 9780768088564
Subject(s): Genre/Form: Additional physical formats: Print version:: Economics of CompositesDDC classification:
  • 338.4/7620118
LOC classification:
  • TA418.9.C6 .B855 2015
Online resources:
Contents:
Cover -- Table of Contents -- Foreword -- Preface -- Acknowledgments -- Chapter 1 Introduction -- 1.1 Introduction -- Chapter 2 Influencing the Economics of Composite Structure Assembly -- 2.1 Introduction -- 2.2 Weight Savings -- 2.3 Part Count Reduction -- 2.4 Design for Manufacturing and Assembly -- 2.5 Example-Boeing 787 -- 2.6 Example-Airbus A350-XWB -- 2.7 Example-Mitsubishi MRJ -- References -- Chapter 3 The Impact of Composites on Assemblies: The Multivariate Random Variable -- 3.1 Introduction -- 3.2 Air Vehicle Case Study -- 3.2.1 Uncollected In-Process Costs -- 3.2.2 Improving Design -- 3.2.3 Calculating an Economic Value/Cost in Hours -- 3.2.4 MRO-In Service -- 3.2.5 Tooling -- 3.2.6 Drilling and Drill Bits -- 3.2.7 Drilling in Composites -- 3.3 Offset and Countertrade -- 3.4 Summary: The Global Supply Chain and Its Impact on Variability at Assembly -- References -- Chapter 4 Integrated Structural Health Monitoring, Embedded Sensors, and Composites-Manufacturing -- 4.1 Introduction -- 4.2 Manufacturing -- 4.2.1 Monitoring Raw Materials (Composite Material Value Stream Enhancement) -- 4.2.2 RFID-Aerospace Economic Case Study -- 4.2.3 Impact Damage to Composite Parts -- 4.2.4 Composite Tooling Management -- 4.2.5 Embedded Sensors-Design/Manufacturing Considerations -- 4.3 Summary -- References -- Additional Reading -- Chapter 5 Integrated Structural Health Monitoring, Embedded Sensors, and Composites-Parts and Products -- 5.1 Introduction -- 5.2 Embedded Sensors -- 5.2.1 Practical Applications Examples -- 5.2.1.1 Bridges -- 5.2.2 Wind Turbine Blades-Case Study -- 5.2.3 Innovative Human Application -- 5.2.4 Innovative Airplane Applications -- 5.3 Summary -- Keywords -- References -- Additional Reading -- Chapter 6 Health, Safety, and Environment -- 6.1 Introduction -- 6.2 Health and Safety -- 6.2.1 Fabrication -- 6.2.2 Use -- 6.3 Summary.
References -- Additional Reading -- Chapter 7 Total Life Cycle Cost of Composites -- 7.1 Introduction -- 7.2 Elements of TLCC of Composites -- 7.3 Economics of Composites Case Study: Commercial Aviation -- 7.4 Comparing Composites and Aluminum -- 7.5 Micro Economics and the Cost of Composites -- 7.6 Macro Economics Calculations and Case Study -- 7.7 Summary -- References -- Further Reading -- Chapter 8 Enabling the Full Potential of Composites -- 8.1 Introduction -- 8.2 Metal Graphite Composites -- 8.2.1 Copper Graphite Composites -- 8.2.2 Silver Graphite Composite Compounds -- 8.2.3 Aluminum Graphite Composites -- 8.2.4 Light Metal Graphite Composites -- 8.3 Fiber Reinforced Composites -- 8.3.1 CFRP-Plastic with Special Properties -- 8.3.2 Carbon Fiber Reinforced Carbon (CFC) -- 8.3.3 Glass Fiber Reinforced Plastics (GRP) -- 8.3.4 Ceramic Matrix Composites (CMC) -- 8.4 Coatings for Composites -- 8.4.1 Silicon Carbide (SiC) Coatings -- 8.4.1.1 SiC/B4C Coatings -- 8.4.2 Pyro-Carbon Layers -- 8.5 Silicon Carbide (SiC) -- 8.5.1 Silicon Carbide Sintered Without Pressure (SSiC) -- 8.5.2 Hot-Pressed Silicon Carbide (HPSiC)/Hot Isostatically Pressed SiC (HIPSiC) -- 8.5.3 Recrystallized Silicon Carbide (RSiC) -- 8.5.4 Liquid-Phase Sintered Silicon Carbide (LPSiC) -- 8.6 Mixed Ceramics -- 8.7 Tribology -- 8.7.1 Special Tribological Applications -- 8.8 Thermal Management -- 8.8.1 Devices for Passive Heat Dissipation -- 8.9 Medical, Measurement, and Analytical Engineering -- 8.10 Medical Engineering -- 8.10.1 Arthroscopic Pins -- 8.10.2 Dialysis Measuring Cells -- 8.10.3 Dental Root Pins -- 8.10.4 X-Ray Rotating Anodes -- 8.11 Analytical Engineering -- 8.11.1 Atomic Absorption Spectroscopy (AAS) -- 8.11.2 Conductivity Measuring Cells -- 8.12 Graphene/Au Composites -- 8.12.1 Medical -- 8.12.2 Solar -- 8.12.3 Condoms -- 8.13 Summary -- References.
Chapter 9 Composite Assembly -- 9.1 Introduction -- 9.2 Design -- 9.2.1 Performance Optimization Versus Assembly Considerations -- 9.2.2 Distortion Reduction -- 9.2.3 Balanced Layups -- 9.2.4 Symmetrical Layups -- 9.2.5 Unitized Structure -- 9.2.6 Bondline Preparation -- 9.2.7 Peel Ply -- 9.2.8 Solvent Clean -- 9.2.9 Plasma Clean -- 9.2.10 Co-cure versus Co-bond -- 9.3 Interlaminar Tension -- 9.3.1 Pullup and Out-of-Plane Concerns -- 9.4 Hole Quality Producibility -- 9.5 Corrosion Prevention -- 9.5.1 Stopping the Electrolyte (Water) -- 9.5.2 Lightning Strike Protection -- 9.6 Fabrication -- 9.7 Thickness Control -- 9.8 Bagside Accuracy -- 9.9 Radius Thinning -- 9.10 Shrinkage and Bow Waves -- 9.11 Tool Material Selection -- 9.12 Hole Generation -- 9.13 Process Development -- 9.13.1 One Up Assembly -- 9.13.2 Drill Dry or Wet -- 9.13.3 Drill Selection -- 9.13.4 Drill Types -- 9.14 Assembly Automation -- 9.14.1 Drivers for Automation -- 9.14.2 Hole Generation -- 9.14.3 Dust Collection: Health Hazard -- 9.14.4 Hole Quality -- 9.14.5 All Diamond Drills -- 9.15 Defects -- 9.16 Quality Control -- 9.17 Summary -- Further Reading -- Chapter 10 Return on Investment -- 10.1 Introduction -- 10.2 Return on Investment (Wall Street) -- 10.3 Current Trends and Challenges -- 10.4 The Return on Investment Process -- 10.4.1 Evaluation Planning -- 10.4.2 Develop Baseline Data -- 10.4.3 ROI Proposal -- 10.4.4 Data Collection-During Installation -- 10.4.5 Data Collection-After Installation -- 10.4.6 Data Analysis-The Effects -- 10.4.7 Data Analysis-Convert Time to Money -- 10.4.8 Capture Cost of Solution -- 10.4.9 Calculating the Return on Investment -- 10.4.10 Identify Intangible Benefits -- 10.4.11 Develop Reports and Communicate Results -- 10.5 Sample Calculation (Case Study) -- 10.6 Summary -- Reference -- Additional Reading -- Chapter 11 Summary-Final Thoughts.
11.1 Introduction -- 11.2 Constantly Emerging Challenges That Impact the Cost of Composites -- 11.3 Uncollected In-Process Costs -- 11.4 Design -- 11.5 MRO-In Service -- 11.6 Drill Bits for Composites -- 11.7 Drilling in Composites -- 11.8 Process Sensitivity -- 11.9 Final Thoughts -- References -- Appendix: Key Terms and Definitions -- Index -- About The Authors -- George N. Bullen -- Carroll Grant -- Dan Day -- Alan Hiken -- David Champa.
Summary: Captures the state of the composites industry to assist engineering/technical professionals in charting a course for achieving economic success. The book discusses the material characteristics of composites, their applications, and complex composites manufacturing processes.
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Cover -- Table of Contents -- Foreword -- Preface -- Acknowledgments -- Chapter 1 Introduction -- 1.1 Introduction -- Chapter 2 Influencing the Economics of Composite Structure Assembly -- 2.1 Introduction -- 2.2 Weight Savings -- 2.3 Part Count Reduction -- 2.4 Design for Manufacturing and Assembly -- 2.5 Example-Boeing 787 -- 2.6 Example-Airbus A350-XWB -- 2.7 Example-Mitsubishi MRJ -- References -- Chapter 3 The Impact of Composites on Assemblies: The Multivariate Random Variable -- 3.1 Introduction -- 3.2 Air Vehicle Case Study -- 3.2.1 Uncollected In-Process Costs -- 3.2.2 Improving Design -- 3.2.3 Calculating an Economic Value/Cost in Hours -- 3.2.4 MRO-In Service -- 3.2.5 Tooling -- 3.2.6 Drilling and Drill Bits -- 3.2.7 Drilling in Composites -- 3.3 Offset and Countertrade -- 3.4 Summary: The Global Supply Chain and Its Impact on Variability at Assembly -- References -- Chapter 4 Integrated Structural Health Monitoring, Embedded Sensors, and Composites-Manufacturing -- 4.1 Introduction -- 4.2 Manufacturing -- 4.2.1 Monitoring Raw Materials (Composite Material Value Stream Enhancement) -- 4.2.2 RFID-Aerospace Economic Case Study -- 4.2.3 Impact Damage to Composite Parts -- 4.2.4 Composite Tooling Management -- 4.2.5 Embedded Sensors-Design/Manufacturing Considerations -- 4.3 Summary -- References -- Additional Reading -- Chapter 5 Integrated Structural Health Monitoring, Embedded Sensors, and Composites-Parts and Products -- 5.1 Introduction -- 5.2 Embedded Sensors -- 5.2.1 Practical Applications Examples -- 5.2.1.1 Bridges -- 5.2.2 Wind Turbine Blades-Case Study -- 5.2.3 Innovative Human Application -- 5.2.4 Innovative Airplane Applications -- 5.3 Summary -- Keywords -- References -- Additional Reading -- Chapter 6 Health, Safety, and Environment -- 6.1 Introduction -- 6.2 Health and Safety -- 6.2.1 Fabrication -- 6.2.2 Use -- 6.3 Summary.

References -- Additional Reading -- Chapter 7 Total Life Cycle Cost of Composites -- 7.1 Introduction -- 7.2 Elements of TLCC of Composites -- 7.3 Economics of Composites Case Study: Commercial Aviation -- 7.4 Comparing Composites and Aluminum -- 7.5 Micro Economics and the Cost of Composites -- 7.6 Macro Economics Calculations and Case Study -- 7.7 Summary -- References -- Further Reading -- Chapter 8 Enabling the Full Potential of Composites -- 8.1 Introduction -- 8.2 Metal Graphite Composites -- 8.2.1 Copper Graphite Composites -- 8.2.2 Silver Graphite Composite Compounds -- 8.2.3 Aluminum Graphite Composites -- 8.2.4 Light Metal Graphite Composites -- 8.3 Fiber Reinforced Composites -- 8.3.1 CFRP-Plastic with Special Properties -- 8.3.2 Carbon Fiber Reinforced Carbon (CFC) -- 8.3.3 Glass Fiber Reinforced Plastics (GRP) -- 8.3.4 Ceramic Matrix Composites (CMC) -- 8.4 Coatings for Composites -- 8.4.1 Silicon Carbide (SiC) Coatings -- 8.4.1.1 SiC/B4C Coatings -- 8.4.2 Pyro-Carbon Layers -- 8.5 Silicon Carbide (SiC) -- 8.5.1 Silicon Carbide Sintered Without Pressure (SSiC) -- 8.5.2 Hot-Pressed Silicon Carbide (HPSiC)/Hot Isostatically Pressed SiC (HIPSiC) -- 8.5.3 Recrystallized Silicon Carbide (RSiC) -- 8.5.4 Liquid-Phase Sintered Silicon Carbide (LPSiC) -- 8.6 Mixed Ceramics -- 8.7 Tribology -- 8.7.1 Special Tribological Applications -- 8.8 Thermal Management -- 8.8.1 Devices for Passive Heat Dissipation -- 8.9 Medical, Measurement, and Analytical Engineering -- 8.10 Medical Engineering -- 8.10.1 Arthroscopic Pins -- 8.10.2 Dialysis Measuring Cells -- 8.10.3 Dental Root Pins -- 8.10.4 X-Ray Rotating Anodes -- 8.11 Analytical Engineering -- 8.11.1 Atomic Absorption Spectroscopy (AAS) -- 8.11.2 Conductivity Measuring Cells -- 8.12 Graphene/Au Composites -- 8.12.1 Medical -- 8.12.2 Solar -- 8.12.3 Condoms -- 8.13 Summary -- References.

Chapter 9 Composite Assembly -- 9.1 Introduction -- 9.2 Design -- 9.2.1 Performance Optimization Versus Assembly Considerations -- 9.2.2 Distortion Reduction -- 9.2.3 Balanced Layups -- 9.2.4 Symmetrical Layups -- 9.2.5 Unitized Structure -- 9.2.6 Bondline Preparation -- 9.2.7 Peel Ply -- 9.2.8 Solvent Clean -- 9.2.9 Plasma Clean -- 9.2.10 Co-cure versus Co-bond -- 9.3 Interlaminar Tension -- 9.3.1 Pullup and Out-of-Plane Concerns -- 9.4 Hole Quality Producibility -- 9.5 Corrosion Prevention -- 9.5.1 Stopping the Electrolyte (Water) -- 9.5.2 Lightning Strike Protection -- 9.6 Fabrication -- 9.7 Thickness Control -- 9.8 Bagside Accuracy -- 9.9 Radius Thinning -- 9.10 Shrinkage and Bow Waves -- 9.11 Tool Material Selection -- 9.12 Hole Generation -- 9.13 Process Development -- 9.13.1 One Up Assembly -- 9.13.2 Drill Dry or Wet -- 9.13.3 Drill Selection -- 9.13.4 Drill Types -- 9.14 Assembly Automation -- 9.14.1 Drivers for Automation -- 9.14.2 Hole Generation -- 9.14.3 Dust Collection: Health Hazard -- 9.14.4 Hole Quality -- 9.14.5 All Diamond Drills -- 9.15 Defects -- 9.16 Quality Control -- 9.17 Summary -- Further Reading -- Chapter 10 Return on Investment -- 10.1 Introduction -- 10.2 Return on Investment (Wall Street) -- 10.3 Current Trends and Challenges -- 10.4 The Return on Investment Process -- 10.4.1 Evaluation Planning -- 10.4.2 Develop Baseline Data -- 10.4.3 ROI Proposal -- 10.4.4 Data Collection-During Installation -- 10.4.5 Data Collection-After Installation -- 10.4.6 Data Analysis-The Effects -- 10.4.7 Data Analysis-Convert Time to Money -- 10.4.8 Capture Cost of Solution -- 10.4.9 Calculating the Return on Investment -- 10.4.10 Identify Intangible Benefits -- 10.4.11 Develop Reports and Communicate Results -- 10.5 Sample Calculation (Case Study) -- 10.6 Summary -- Reference -- Additional Reading -- Chapter 11 Summary-Final Thoughts.

11.1 Introduction -- 11.2 Constantly Emerging Challenges That Impact the Cost of Composites -- 11.3 Uncollected In-Process Costs -- 11.4 Design -- 11.5 MRO-In Service -- 11.6 Drill Bits for Composites -- 11.7 Drilling in Composites -- 11.8 Process Sensitivity -- 11.9 Final Thoughts -- References -- Appendix: Key Terms and Definitions -- Index -- About The Authors -- George N. Bullen -- Carroll Grant -- Dan Day -- Alan Hiken -- David Champa.

Captures the state of the composites industry to assist engineering/technical professionals in charting a course for achieving economic success. The book discusses the material characteristics of composites, their applications, and complex composites manufacturing processes.

Description based on publisher supplied metadata and other sources.

Electronic reproduction. Ann Arbor, Michigan : ProQuest Ebook Central, 2024. Available via World Wide Web. Access may be limited to ProQuest Ebook Central affiliated libraries.

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