Essentials of Coating, Painting, and Lining for the Oil, Gas and Petrochemical Industries.

Cover -- Title Page -- Copyright Page -- Dedication -- Contents -- About the Author -- Preface -- Acknowledgments -- Chapter 1 - Surface Preparation for Coating, Painting, and Lining -- 1.1 - Introduction -- 1.2 - Selection of Cleaning Method -- 1.2.1 - Initial Condition of Surface (Rust Grade) -- 1.2.2 - New Construction (Uncoated Surfaces) -- 1.2.3 - Maintenance (Coated Surface) -- 1.3 - Cleanliness of the Surfaces -- 1.3.1 - Removal of Contaminants/Coats of Materials Other Than Metal -- 1.3.2 - Removal of Coated Material Related to the Metal (Scale and Rust) -- 1.3.3 - Standard Level of Cleanliness -- 1.3.4 - Rust Converters, Rust Stabilizers, and Penetrating Agents -- 1.3.5 - Influence of Environmental Conditions on the Cleaning and Cleanliness of Surfaces -- 1.3.6 - Testing of the Cleanliness of the Prepared Surfaces -- 1.3.7 - Degree of Roughness (Surface Profile) -- 1.3.8 - Methods of Measurement -- 1.4 - Temporary Protection of Prepared Surfaces Against Corrosion and Contamination -- 1.5 - Preparation of Surfaces Protected by Temporary Coatings -- 1.5.1 - Preparation of Joint Areas (Welded, Riveted, and Bolted joints) -- 1.5.2 - Preparation of Surfaces of Shop Primers, Base Coating, or Top Coatings -- 1.5.3 - Preparation of Hot-Dip Galvanized or Hot-Dip Aluminum-Coated Surfaces -- 1.6 - Inspection and Testing -- 1.7 - Quality Systems -- 1.8 - Procedure Qualification -- 1.8.1 - Preparation Procedure Specifications -- 1.8.2 - Preparation Procedure Approval Test -- 1.9 - Degreasing -- 1.10 - Hot Solvent Cleaning Method -- 1.10.1 - Hot Solvent Cleaning-not Water Rinsable -- 1.10.2 - Hot Solvent Cleaning-Water Rinsable -- 1.10.3 - Cold Solvent Cleaning -- 1.10.4 - Cold Solvent-Not Water Rinsable -- 1.10.5 - Cold Solvent-Water Rinsable -- 1.10.6 - Emulsifiable Solvent Cleaning -- 1.11 - Aqueous Alkaline and Detergent Cleaning.

1.12 - Steam Cleaning -- 1.13 - Testing for Lack of Grease -- 1.13.1 - Water Breaks Test -- 1.13.2 - Grease Red Testing -- 1.13.3 - Fluorescence Testing -- 1.14 - Notes on Degreasing -- 1.14.1 - Selection of Solvent -- 1.14.2 - Reuse of Cleaning Solution -- 1.14.3 - Protection of Cleaned Surfaces -- 1.14.4 - Hazards of Solvent -- 1.15 - Pickling -- 1.15.1 - Pickling Methods -- 1.15.2 - Hydrogen Embrittlement -- 1.16 - Cleaning and Preparation of Metal Prior to Pickling -- 1.17 - The Pickling Process -- 1.17.1 - Sulphuric or Hydrochloric (Muriatic) Acid Pickling -- 1.17.2 - Operations -- 1.17.3 - Phosphoric Acid Pickling -- 1.17.4 - Sulfuric Acid-Sodium Dichromated Pickling -- 1.17.5 - Alkaline Pickling -- 1.18 - Electrochemical Pickling -- 1.18.1 - Cathodic Treatment in Acid Solution -- 1.18.2 - Cathodic Treatment in Alkaline Solution -- 1.18.3 - Anodic Treatment -- 1.19 - Treatment of Metal After Pickling -- 1.19.1 - Cold Rinsing -- 1.19.2 - Final (Hot) Rinsing-Neutralizing -- 1.19.3 - Preparing Metal for Painting -- 1.20 - Appearance of Pickled Surfaces -- 1.21 - Test Methods-Determining the Acid and Iron Content of Pickle Baths -- 1.21.1 - Equipment Required -- 1.21.2 - Reagents Required -- 1.21.3 - Determining Acid and Iron Content in Sulfuric and Hydrochloric Acid Baths -- 1.21.4 - Records -- 1.22 - Precautions -- 1.23 - Manual Cleaning (Hand and Power Tool Cleaning) -- 1.23.1 - Surface Preparation Before and After Manual Cleaning -- 1.23.2 - Hand Tool Cleaning -- 1.24 - Power Tool Cleaning -- 1.24.1 - Impact Cleaning Tools -- 1.24.2 - Rotary Cleaning Tools -- 1.24.3 - Rotary Impact Tools -- 1.25 - Manual Cleaning of Nonferrous Metals -- 1.26 - Precautions -- 1.27 - Blast cleaning -- 1.28 - Choice of Method of Blast Cleaning -- 1.28.1 - Shape and Size of Steelwork -- 1.28.2 - Effect of the Stage at Which Is Carried Out -- 1.28.3 - Throughput.

1.28.4 - Environmental Conditions -- 1.28.5 - Types of Surface Deposit to Be Removed -- 1.29 - Abrasives -- 1.30 - Before and After Blast Cleaning -- 1.30.1 - Before Blast Cleaning -- 1.30.2 - After Blast Cleaning -- 1.31 - Testing the Cleanliness of the Blasted Surface -- 1.31.1 - Visual or Field Testing -- 1.31.2 - Instrumental or Laboratory Testing -- 1.32 - Precautions -- 1.32.1 - Dry Blasting -- 1.32.2 - Water Blasting -- 1.33 - Flame cleaning -- 1.34 - Surface Preparation of Iron and Steel -- 1.34.1 - Cast Iron -- 1.34.2 - Steels, Noncorrosion-Resisting -- 1.35 - Chemical Smoothing Process for Steel -- 1.36 - Anodic Etching for Ferrous Metals -- 1.36.1 - Method A -- 1.36.2 - Method B -- 1.36.3 - Method C -- 1.37 - Cleaning of Shop-Primed Steel Surfaces Prior to Overcoating -- 1.38 - Surface Preparation of Stainless Steel -- 1.38.1 - Degreasing of Stainless Steel -- 1.38.2 - Cleaning of Welds and Weld-Joint Areas -- 1.38.3 - Acid Pickling of Stainless Steel -- 1.38.4 - Manual Cleaning of Stainless Steel -- 1.38.5 - Abrasive Blasting of Stainless Steel -- 1.38.6 - Final Cleaning -- 1.38.7 - Passivation of Stainless Steel -- 1.39 - Preparation of Stainless Steel for Electroplating -- 1.39.1 - Degreasing -- 1.39.2 - Blast Cleaning -- 1.39.3 - Anodic Etching -- 1.39.4 - Acid Pickling -- 1.39.5 - Electrolytic Derusting -- 1.39.6 - Nickel Strike -- 1.40 - Surface Preparation of Nonferrous Metals -- 1.41 - Surface Preparation of Metallic Surfaces for Maintenance -- 1.41.1 - Choice of Maintenance Method -- 1.41.2 - Choice of Procedures -- 1.41.3 - Spot Repair (Patch-Paint) -- 1.41.4 - Spot Repair Plus Full Topcoat -- 1.41.5 - Complete Repaint -- 1.41.6 - General Notes for Guidance -- 1.42 - Surface Preparation of Imperfect Metallic Surfaces -- 1.42.1 - Weld Spatter -- 1.42.2 - Porosity -- 1.42.3 - Sharp Edges -- 1.42.4 - Pits.

1.42.5 - Laminations and Slivers -- 1.42.6 - Crevices -- 1.43 - Surface Preparation of Concrete -- 1.43.1 - Types of Exposures -- 1.43.2 - Types of Cementitious Surfaces -- 1.44 - Types of Preparation -- 1.44.1 - Air Blasting -- 1.44.2 - Water Blasting -- 1.44.3 - Hand or Power Tool Preparation -- 1.44.4 - Treatment of Organic Growths -- 1.44.5 - Stopping and Filling -- 1.44.6 - Maintenance of Concrete Surfaces -- 1.45 - Test Methods -- 1.45.1 - Standard Test Method for pH Measurement of Chemically Cleaned Concrete Surfaces -- 1.45.2 - Standard Test Method for Indicating Moisture in Concrete Using Plastic Sheets -- 1.46 - Surface Preparation of Precast Concrete Blocks -- 1.46.1 - Types of Blocks -- 1.46.2 - Cleaning -- 1.46.3 - Stopping and Filling -- 1.47 - Inspection and Rejection -- 1.47.1 - Surface Inspection -- 1.47.2 - Access of Inspector -- 1.47.3 - Facilities for Inspector -- 1.47.4 - Inspection Guide -- 1.47.5 - Qualified Inspectors -- 1.48 - Application of Degreasing Methods -- 1.48.1 - Immersion Cleaning Processes -- 1.48.2 - Liquid Immersion Process -- 1.49 - Spray or Jet Cleaning Process -- 1.49.1 - Solvent/Detergent Cleaning -- 1.49.2 - Steam Cleaning -- 1.50 - Brushing or Wiping Process -- 1.51 - Electrolytic Cleaning Process -- 1.52 - Ultrasonic Cleaning Process -- 1.52.1 - Size of Parts -- 1.53 - Application Process of Blasting -- 1.53.1 - Guide to Specifications of Abrasives -- 1.53.2 - Metallic Abrasives -- 1.53.3 - Nonmetallic abrasive -- 1.54 - Abrasive Breakdown -- 1.54.1 - Abrasive Breakdown Test and Rating Formula -- 1.55 - General Notes on Use of Abrasives -- 1.56 - Blasting Process and Equipment -- 1.56.1 - Air-Blast Cleaning -- 1.56.2 - Pressure-Type Blast Equipment -- 1.56.3 - Suction Blast Equipment -- 1.56.4 - Vacuum Blast Equipment -- 1.56.5 - Recommendations on Air Blasting -- 1.57 - Centrifugal Blasting.

1.57.1 - Table-Type Machine -- 1.57.2 - Continuous-Flow Machines -- 1.57.3 - Blasting-Tumbling Machines -- 1.57.4 - Portable Equipment -- 1.57.5 - Some Considerations About Centrifugal Blasting -- 1.57.6 - Abrasives -- 1.57.7 - Ventilation -- 1.58 - Water Blasting (Hydroblasting) -- Components -- 1.59 - Drying Parts After Aqueous Cleaning and Before Coating -- 1.59.1 - Drying by Heating -- 1.59.2 - Centrifuging -- 1.59.3 - Drying with Hot Solvent -- 1.59.4 - Use of Water-Displacing Fluids -- 1.59.5 - Blowing with Compressed Air -- 1.60 - Surface Preparation of Plaster, Brick, Stone, and Wood -- 1.60.1 - Preparation of Plaster -- 1.60.2 - Cleaning -- 1.60.3 - Stopping and Filling -- 1.61 - Preparation of Brick and Stone -- 1.61.1 - Types -- 1.61.2 - Concrete Bricks -- 1.61.3 - Stone -- 1.61.4 - Cleaning -- 1.61.5 - Filling and Stopping -- 1.62 - Preparation of External Rendering -- 1.62.1 - Types -- 1.62.2 - Stucco -- 1.62.3 - Cleaning -- 1.62.4 - Stopping and Filling -- 1.63 - Preparation of Wood -- 1.63.1 - Cleaning -- 1.63.2 - Sanding -- 1.63.3 - Preservative Treatment -- 1.63.4 - Stopping and Filling -- 1.64 - Types and Application of Fillers and Stoppers for Nonmetallic Surfaces -- 1.64.1 - Materials -- 1.64.2 - Application -- 1.64.3 - Stopping -- 1.64.4 - Filling -- 1.65 - Treatment of Organic Growths -- 1.65.1 - External Surface -- a - Sodium Hypochlorite -- b - Sodium Borate -- c - Zinc or Magnesium Fluorosilicate -- d - Formalin (40% Formaldehyde) -- e - Sodium Orthophenyl-Phenate -- f - Quaternary Ammonium Compounds -- g - Amino Compounds -- 1.65.2 - Internal Surface -- Chapter 2 - Engineering and Technical Guidelines for Painting -- 2.1 - Corrosive Environments -- 2.1.1 - Rural Environment -- 2.1.2 - Industrial Environment -- 2.2 - Water Immersion Environments -- 2.3 - Chemical Environments -- 2.4 - Marine Environments.

2.4.1 - Atmospheric Zones.

Description based on publisher supplied metadata and other sources.

Electronic reproduction. Ann Arbor, Michigan : ProQuest Ebook Central, 2024. Available via World Wide Web. Access may be limited to ProQuest Ebook Central affiliated libraries.