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Machining Processes and Machines : Fundamentals, Analysis, and Calculations.

By: Material type: TextTextPublisher: Milton : Taylor & Francis Group, 2020Copyright date: ©2021Edition: 1st edDescription: 1 online resource (301 pages)Content type:
  • text
Media type:
  • computer
Carrier type:
  • online resource
ISBN:
  • 9781000284799
Subject(s): Genre/Form: Additional physical formats: Print version:: Machining Processes and MachinesDDC classification:
  • 671.35
LOC classification:
  • TJ1185 .H833 2021
Online resources:
Contents:
Cover -- Half Title -- Title Page -- Copyright Page -- Table of Contents -- Preface -- Acknowledgements -- Author -- Part I: Fundamentals of Machining and Cutting Tools -- Chapter 1: Introduction -- 1.1 What Is Machining? -- 1.2 Industrial Applications of Machining -- 1.3 Machining Processes: Classification and Types -- 1.3.1 Classification of Machining Processes -- 1.3.2 Conventional Machining Processes -- 1.3.3 Abrasive Machining Processes -- 1.3.4 Non-Traditional Machining -- 1.3.5 Micro-Precision Machining and UPM -- 1.4 Roughing and Finishing in Machining -- 1.5 Machinability and Machinable Materials -- 1.5.1 Machinability -- 1.5.2 Machinable Materials -- 1.6 Industrial Importance of Calculations in Machining -- Questions -- References -- Chapter 2: Mechanics of Chip Formation -- 2.1 Chip Formation in Machining -- 2.2 Orthogonal and Oblique Machining -- 2.2.1 Orthogonal Machining -- 2.2.2 Oblique Machining -- 2.3 Engineering Analysis of Chip Formation -- 2.4 The Effects of Rake Angle and Shear Plane Angle on Machining -- 2.5 Merchant's Equation and Its Industrial Application -- 2.6 Types of Chips in Machining -- 2.6.1 The Four Types of Chips -- 2.6.2 Segmented or Discontinuous Chips -- 2.6.3 Continuous Chips in Machining -- 2.6.4 Other Types of Chips -- 2.6.4.1 Continuous Chips With BUE -- 2.6.4.2 Serrated Chips -- 2.7 Calculations-Worked Examples on Mechanics of Chip Formation -- Questions and Problems -- References -- Chapter 3: Forces and Power in Machining -- 3.1 Importance of Cutting Forces and Power -- 3.2 Forces on Work, Tool, and Chips during Machining -- 3.2.1 Forces on Workpiece -- 3.2.2 Forces on Tool/Chip -- 3.3 Measuring the Cutting Force and the Thrust Force -- 3.4 Mathematical Models for Forces in Machining -- 3.5 Merchant's Force Circle -- 3.6 Power and Energy in Machining -- 3.7 Temperature in Machining.
3.8 Calculations - Worked Examples on Cutting Forces and Power -- Questions and Problems -- References -- Chapter 4: Cutting Tools and Materials -- 4.1 Cutting Tools and Materials: Fundamentals -- 4.1.1 Cutting Tools and Their Types -- 4.1.2 Cutting Tool Materials -- 4.2 Tool Wear and Failure -- 4.3 Cutting Tool Life - Taylor's Tool Life Equation -- 4.4 Cutting Fluids -- 4.5 Calculations - Worked Examples on Cutting Tools and Materials -- Questions and Problems -- References -- Part II: Conventional Machining and Gear Manufacturing -- Chapter 5: Turning Operations and Machines -- 5.1 Turning Operations and Their Industrial Applications -- 5.2 Turning-Related Operations -- 5.3 Lathe - Parts and Mechanism -- 5.4 Lathe Machine Tools -- 5.4.1 Speed Lathes -- 5.4.2 Engine Lathes -- 5.4.3 Tool Room Lathe -- 5.4.4 Turret Lathe -- 5.4.5 Automatic Lathe -- 5.5 Work Holding Techniques in Lathe Practice -- 5.6 Engineering Analysis of Straight Turning -- 5.7 Engineering Analysis of Taper Turning -- 5.8 Engineering Analysis of Thread Turning -- 5.9 Calculations - Worked Examples on Turning Operations and Machines -- Questions and Problems -- References -- Chapter 6: Drilling Operations and Machines -- 6.1 Drilling and Its Industrial Applications -- 6.2 Drilling-Related Operations and Their Applications -- 6.3 Drill Bits -- 6.3.1 Function, Materials, and Types of Drill Bit -- 6.3.2 Twist Drill Bits -- 6.4 Drilling Machines -- 6.4.1 Features and Types of Drilling Machines -- 6.4.2 Upright Drill Press -- 6.4.3 Radial Arm Drill Press -- 6.4.4 Multiple-Spindle and Turret Drilling Machines -- 6.5 Engineering Analysis of Drilling Operation -- 6.6 Calculations - Worked Examples on Turning Operations -- Questions and Problems -- References -- Chapter 7: Milling Operations and Machines -- 7.1 Milling and Its Industrial Importance.
7.2 Forms of Milling - Peripheral Milling and Face Milling -- 7.3 Methods of Milling - Up Milling and Down Milling -- 7.4 Milling Machines - Cutters and Types of Milling Machines -- 7.4.1 Milling Cutters -- 7.4.2 Milling Machines and Their Types -- 7.4.2.1 Knee-and-Column-Type Milling Machines -- 7.4.2.2 Universal Horizontal Milling Machines -- 7.4.2.3 Ram-Type Milling Machines -- 7.5 Milling Operations -- 7.5.1 Operations on a Vertical-Spindle Knee-and-Column-Type Milling Machine -- 7.5.2 Operations on a Horizontal-Spindle Knee-and-Column-Type Milling Machine -- 7.6 Engineering Analysis of Milling -- 7.6.1 Cutting Speed and Feed in Milling -- 7.6.2 Cutter's Rotational Speed, Table Feed Rate, and MRR -- 7.6.3 Cutting Time in Milling -- 7.6.4 Cutting Power and Torque in Milling -- 7.7 Indexing in Milling -- 7.7.1 Indexing and Indexing Head -- 7.7.2 Methods of Indexing -- 7.7.2.1 Direct Indexing -- 7.7.2.2 Simple or Plain Indexing -- 7.7.2.3 Differential Indexing -- 7.8 Calculations - Worked Examples on Milling -- Questions and Problems -- References -- Chapter 8: Shaping/Planing Operations and Machines -- 8.1 Shaping/Planing Operation and Its Applications -- 8.2 Planing Machine Tool - Planer -- 8.2.1 Planer - Parts and Their Functions -- 8.2.2 Working Principle of Planer -- 8.3 Shaping Machine Tool - Shaper -- 8.3.1 Shaper - Parts and Their Functions -- 8.3.2 Quick Return Mechanism in a Shaper -- 8.4 Engineering Analysis of QRM in a Shaper -- 8.5 Engineering Analysis of Shaping Operation -- 8.6 Calculations - Worked Examples on Shaping/Shaper -- Questions and Problems -- References -- Chapter 9: Broaching and Broach Design -- 9.1 Broaching and Its Applications -- 9.1.1 Broaching - An Introduction -- 9.1.2 Applications of Broaching -- 9.2 Broach and Its Design Analysis -- 9.2.1 Broach and Its Parts -- 9.2.2 Broach Materials and Types.
9.2.3 Design Analysis of Broach -- 9.3 Engineering Analysis of Broaching Operation -- 9.4 Calculations - Worked Examples on Broaching -- Questions and Problems -- References -- Chapter 10: Gear Cutting/Manufacturing -- 10.1 Gears - Spur Gear Nomenclature -- 10.2 Gear Cutting Methods/Processes -- 10.3 Gear milling -- 10.3.1 Gear Milling Process -- 10.3.2 Engineering Analysis of Gear Milling -- 10.4 Gear Broaching -- 10.5 Gear Shaping -- 10.5.1 Gear Shaping Process -- 10.5.2 Engineering Analysis of Gear Shaping -- 10.6 Gear Hobbing -- 10.6.1 Gear Hobbing Process -- 10.6.2 Hobbing Cuttting Tool - Hob -- 10.6.3 Hobbing Machine Tool -- 10.6.4 Engineering Analysis of Gear Hobbing -- 10.6.4.1 Engineering Analysis of Single-Cut Pass Gear Hobbing -- 10.6.4.2 Engineering Analysis of Double-Cut Pass Gear Hobbing -- 10.7 Calculations - Worked Examples on Gear Manufacturing -- 10.7.1 Worked Examples on Gear Milling -- 10.7.2 Worked Examples on Gear Shaping -- 10.7.3 Worked Examples on Gear Hobbing -- Questions and Problems -- References -- Part III: Grinding/Abrasive Machining Processes -- Chapter 11: Grinding Operations and Machines -- 11.1 Grinding Operation and Its Advantages -- 11.2 Grinding Wheel and Its Parameters -- 11.2.1 Grinding Wheel - Grains Cutting Action -- 11.2.2 Grinding Wheel Parameters -- 11.3 Surface Finish − Achieving a Good Surface Finish in Grinding -- 11.4 Surface Roughness/Quality -- 11.4.1 Surface Quality -- 11.4.2 Surface Roughness - Parameters and Calculation -- 11.4.3 Surface Roughness Measurement/Testing -- 11.5 Grinding (Machining) Machines -- 11.5.1 Grinding Machines and Their Types -- 11.5.2 Surface Grinding Machines -- 11.5.3 Cylindrical Grinding Machines -- 11.5.4 Centerless Grinding Machines -- 11.6 Engineering Analyses of Grinding Operations -- 11.6.1 Engineering Analysis of Surface Grinding.
11.6.2 Engineering Analysis of Cylindrical Grinding -- 11.7 Calculations - Worked Examples on Grinding Operations -- Questions and Problems -- References -- Chapter 12: Abrasive Finishing Machining Operations -- 12.1 Abrasive Finishing Machining and Their Applications -- 12.2 Honing and It's Engineering Analysis -- 12.2.1 Honing Operation and Its Applications -- 12.2.2 Mathematical Modeling of Honing -- 12.3 Lapping - Operation, Advantages, Applications, and Analysis -- 12.3.1 Lapping Operation -- 12.3.2 Advantages and Applications of Lapping -- 12.3.3 Mathematical Modeling of Lapping Operation -- 12.4 Superfinishing -- 12.5 Polishing -- 12.6 Calculations - Worked Examples on Abrasive Finishing Operations -- Questions and Problems -- References -- Part IV: Advanced/Non-Traditional Machining -- Chapter 13: Computer Numerically Controlled Machining -- 13.1 What Is Computer Numerical Control Machining? -- 13.2 Advantages and Limitations of CNC Machines -- 13.3 Computer-Aided Design (CAD) in CNC Machining -- 13.3.1 What Is CAD? -- 13.3.2 Role of CAD in CAM/CNC Machining -- 13.4 CNC Machine - Working System -- 13.4.1 G-Codes and Work-Part Program -- 13.4.1.1 Code Words in a Part Program -- 13.4.1.2 Work-Part Program in CNC Programming -- 13.4.2 Machine Control Unit -- 13.4.3 Processing Equipment in CNC Machining -- 13.5 Zero Systems And Positioning Systems in CNC Machining -- 13.5.1 Zero Systems in CNC Machining -- 13.5.2 Coordinate Positioning Systems -- 13.5.3 Positioning System -- 13.6 Control Systems in CNC Machines -- 13.6.1 Open-Loop Control CNC System -- 13.6.2 Closed-Loop Control CNC System -- 13.7 Mathematical Modeling of Open-Loop Control CNC Machining -- 13.8 Mathematical Modeling of Closed-Loop CNC System -- 13.9 Calculations - Worked Examples on CNC Machining -- Questions and Problems -- References.
Chapter 14: Mechanical Energy-based Machining Processes.
Summary: Machining is one of the eight basic manufacturing processes. This textbook covers the fundamentals and engineering analysis of both conventional and advanced material removal processes along with gear cutting/manufacturing and computer numerically controlled (CNC) machining.
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Cover -- Half Title -- Title Page -- Copyright Page -- Table of Contents -- Preface -- Acknowledgements -- Author -- Part I: Fundamentals of Machining and Cutting Tools -- Chapter 1: Introduction -- 1.1 What Is Machining? -- 1.2 Industrial Applications of Machining -- 1.3 Machining Processes: Classification and Types -- 1.3.1 Classification of Machining Processes -- 1.3.2 Conventional Machining Processes -- 1.3.3 Abrasive Machining Processes -- 1.3.4 Non-Traditional Machining -- 1.3.5 Micro-Precision Machining and UPM -- 1.4 Roughing and Finishing in Machining -- 1.5 Machinability and Machinable Materials -- 1.5.1 Machinability -- 1.5.2 Machinable Materials -- 1.6 Industrial Importance of Calculations in Machining -- Questions -- References -- Chapter 2: Mechanics of Chip Formation -- 2.1 Chip Formation in Machining -- 2.2 Orthogonal and Oblique Machining -- 2.2.1 Orthogonal Machining -- 2.2.2 Oblique Machining -- 2.3 Engineering Analysis of Chip Formation -- 2.4 The Effects of Rake Angle and Shear Plane Angle on Machining -- 2.5 Merchant's Equation and Its Industrial Application -- 2.6 Types of Chips in Machining -- 2.6.1 The Four Types of Chips -- 2.6.2 Segmented or Discontinuous Chips -- 2.6.3 Continuous Chips in Machining -- 2.6.4 Other Types of Chips -- 2.6.4.1 Continuous Chips With BUE -- 2.6.4.2 Serrated Chips -- 2.7 Calculations-Worked Examples on Mechanics of Chip Formation -- Questions and Problems -- References -- Chapter 3: Forces and Power in Machining -- 3.1 Importance of Cutting Forces and Power -- 3.2 Forces on Work, Tool, and Chips during Machining -- 3.2.1 Forces on Workpiece -- 3.2.2 Forces on Tool/Chip -- 3.3 Measuring the Cutting Force and the Thrust Force -- 3.4 Mathematical Models for Forces in Machining -- 3.5 Merchant's Force Circle -- 3.6 Power and Energy in Machining -- 3.7 Temperature in Machining.

3.8 Calculations - Worked Examples on Cutting Forces and Power -- Questions and Problems -- References -- Chapter 4: Cutting Tools and Materials -- 4.1 Cutting Tools and Materials: Fundamentals -- 4.1.1 Cutting Tools and Their Types -- 4.1.2 Cutting Tool Materials -- 4.2 Tool Wear and Failure -- 4.3 Cutting Tool Life - Taylor's Tool Life Equation -- 4.4 Cutting Fluids -- 4.5 Calculations - Worked Examples on Cutting Tools and Materials -- Questions and Problems -- References -- Part II: Conventional Machining and Gear Manufacturing -- Chapter 5: Turning Operations and Machines -- 5.1 Turning Operations and Their Industrial Applications -- 5.2 Turning-Related Operations -- 5.3 Lathe - Parts and Mechanism -- 5.4 Lathe Machine Tools -- 5.4.1 Speed Lathes -- 5.4.2 Engine Lathes -- 5.4.3 Tool Room Lathe -- 5.4.4 Turret Lathe -- 5.4.5 Automatic Lathe -- 5.5 Work Holding Techniques in Lathe Practice -- 5.6 Engineering Analysis of Straight Turning -- 5.7 Engineering Analysis of Taper Turning -- 5.8 Engineering Analysis of Thread Turning -- 5.9 Calculations - Worked Examples on Turning Operations and Machines -- Questions and Problems -- References -- Chapter 6: Drilling Operations and Machines -- 6.1 Drilling and Its Industrial Applications -- 6.2 Drilling-Related Operations and Their Applications -- 6.3 Drill Bits -- 6.3.1 Function, Materials, and Types of Drill Bit -- 6.3.2 Twist Drill Bits -- 6.4 Drilling Machines -- 6.4.1 Features and Types of Drilling Machines -- 6.4.2 Upright Drill Press -- 6.4.3 Radial Arm Drill Press -- 6.4.4 Multiple-Spindle and Turret Drilling Machines -- 6.5 Engineering Analysis of Drilling Operation -- 6.6 Calculations - Worked Examples on Turning Operations -- Questions and Problems -- References -- Chapter 7: Milling Operations and Machines -- 7.1 Milling and Its Industrial Importance.

7.2 Forms of Milling - Peripheral Milling and Face Milling -- 7.3 Methods of Milling - Up Milling and Down Milling -- 7.4 Milling Machines - Cutters and Types of Milling Machines -- 7.4.1 Milling Cutters -- 7.4.2 Milling Machines and Their Types -- 7.4.2.1 Knee-and-Column-Type Milling Machines -- 7.4.2.2 Universal Horizontal Milling Machines -- 7.4.2.3 Ram-Type Milling Machines -- 7.5 Milling Operations -- 7.5.1 Operations on a Vertical-Spindle Knee-and-Column-Type Milling Machine -- 7.5.2 Operations on a Horizontal-Spindle Knee-and-Column-Type Milling Machine -- 7.6 Engineering Analysis of Milling -- 7.6.1 Cutting Speed and Feed in Milling -- 7.6.2 Cutter's Rotational Speed, Table Feed Rate, and MRR -- 7.6.3 Cutting Time in Milling -- 7.6.4 Cutting Power and Torque in Milling -- 7.7 Indexing in Milling -- 7.7.1 Indexing and Indexing Head -- 7.7.2 Methods of Indexing -- 7.7.2.1 Direct Indexing -- 7.7.2.2 Simple or Plain Indexing -- 7.7.2.3 Differential Indexing -- 7.8 Calculations - Worked Examples on Milling -- Questions and Problems -- References -- Chapter 8: Shaping/Planing Operations and Machines -- 8.1 Shaping/Planing Operation and Its Applications -- 8.2 Planing Machine Tool - Planer -- 8.2.1 Planer - Parts and Their Functions -- 8.2.2 Working Principle of Planer -- 8.3 Shaping Machine Tool - Shaper -- 8.3.1 Shaper - Parts and Their Functions -- 8.3.2 Quick Return Mechanism in a Shaper -- 8.4 Engineering Analysis of QRM in a Shaper -- 8.5 Engineering Analysis of Shaping Operation -- 8.6 Calculations - Worked Examples on Shaping/Shaper -- Questions and Problems -- References -- Chapter 9: Broaching and Broach Design -- 9.1 Broaching and Its Applications -- 9.1.1 Broaching - An Introduction -- 9.1.2 Applications of Broaching -- 9.2 Broach and Its Design Analysis -- 9.2.1 Broach and Its Parts -- 9.2.2 Broach Materials and Types.

9.2.3 Design Analysis of Broach -- 9.3 Engineering Analysis of Broaching Operation -- 9.4 Calculations - Worked Examples on Broaching -- Questions and Problems -- References -- Chapter 10: Gear Cutting/Manufacturing -- 10.1 Gears - Spur Gear Nomenclature -- 10.2 Gear Cutting Methods/Processes -- 10.3 Gear milling -- 10.3.1 Gear Milling Process -- 10.3.2 Engineering Analysis of Gear Milling -- 10.4 Gear Broaching -- 10.5 Gear Shaping -- 10.5.1 Gear Shaping Process -- 10.5.2 Engineering Analysis of Gear Shaping -- 10.6 Gear Hobbing -- 10.6.1 Gear Hobbing Process -- 10.6.2 Hobbing Cuttting Tool - Hob -- 10.6.3 Hobbing Machine Tool -- 10.6.4 Engineering Analysis of Gear Hobbing -- 10.6.4.1 Engineering Analysis of Single-Cut Pass Gear Hobbing -- 10.6.4.2 Engineering Analysis of Double-Cut Pass Gear Hobbing -- 10.7 Calculations - Worked Examples on Gear Manufacturing -- 10.7.1 Worked Examples on Gear Milling -- 10.7.2 Worked Examples on Gear Shaping -- 10.7.3 Worked Examples on Gear Hobbing -- Questions and Problems -- References -- Part III: Grinding/Abrasive Machining Processes -- Chapter 11: Grinding Operations and Machines -- 11.1 Grinding Operation and Its Advantages -- 11.2 Grinding Wheel and Its Parameters -- 11.2.1 Grinding Wheel - Grains Cutting Action -- 11.2.2 Grinding Wheel Parameters -- 11.3 Surface Finish − Achieving a Good Surface Finish in Grinding -- 11.4 Surface Roughness/Quality -- 11.4.1 Surface Quality -- 11.4.2 Surface Roughness - Parameters and Calculation -- 11.4.3 Surface Roughness Measurement/Testing -- 11.5 Grinding (Machining) Machines -- 11.5.1 Grinding Machines and Their Types -- 11.5.2 Surface Grinding Machines -- 11.5.3 Cylindrical Grinding Machines -- 11.5.4 Centerless Grinding Machines -- 11.6 Engineering Analyses of Grinding Operations -- 11.6.1 Engineering Analysis of Surface Grinding.

11.6.2 Engineering Analysis of Cylindrical Grinding -- 11.7 Calculations - Worked Examples on Grinding Operations -- Questions and Problems -- References -- Chapter 12: Abrasive Finishing Machining Operations -- 12.1 Abrasive Finishing Machining and Their Applications -- 12.2 Honing and It's Engineering Analysis -- 12.2.1 Honing Operation and Its Applications -- 12.2.2 Mathematical Modeling of Honing -- 12.3 Lapping - Operation, Advantages, Applications, and Analysis -- 12.3.1 Lapping Operation -- 12.3.2 Advantages and Applications of Lapping -- 12.3.3 Mathematical Modeling of Lapping Operation -- 12.4 Superfinishing -- 12.5 Polishing -- 12.6 Calculations - Worked Examples on Abrasive Finishing Operations -- Questions and Problems -- References -- Part IV: Advanced/Non-Traditional Machining -- Chapter 13: Computer Numerically Controlled Machining -- 13.1 What Is Computer Numerical Control Machining? -- 13.2 Advantages and Limitations of CNC Machines -- 13.3 Computer-Aided Design (CAD) in CNC Machining -- 13.3.1 What Is CAD? -- 13.3.2 Role of CAD in CAM/CNC Machining -- 13.4 CNC Machine - Working System -- 13.4.1 G-Codes and Work-Part Program -- 13.4.1.1 Code Words in a Part Program -- 13.4.1.2 Work-Part Program in CNC Programming -- 13.4.2 Machine Control Unit -- 13.4.3 Processing Equipment in CNC Machining -- 13.5 Zero Systems And Positioning Systems in CNC Machining -- 13.5.1 Zero Systems in CNC Machining -- 13.5.2 Coordinate Positioning Systems -- 13.5.3 Positioning System -- 13.6 Control Systems in CNC Machines -- 13.6.1 Open-Loop Control CNC System -- 13.6.2 Closed-Loop Control CNC System -- 13.7 Mathematical Modeling of Open-Loop Control CNC Machining -- 13.8 Mathematical Modeling of Closed-Loop CNC System -- 13.9 Calculations - Worked Examples on CNC Machining -- Questions and Problems -- References.

Chapter 14: Mechanical Energy-based Machining Processes.

Machining is one of the eight basic manufacturing processes. This textbook covers the fundamentals and engineering analysis of both conventional and advanced material removal processes along with gear cutting/manufacturing and computer numerically controlled (CNC) machining.

Description based on publisher supplied metadata and other sources.

Electronic reproduction. Ann Arbor, Michigan : ProQuest Ebook Central, 2024. Available via World Wide Web. Access may be limited to ProQuest Ebook Central affiliated libraries.

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